AssemblyDoctor
Generate large assembly documentation for the shop floor and installation on field.
AssemblyDoctor allows you to generate assembly documentation:
- List of Items with Identification Marking
- Packing List
- List of Blanking Plates
- List of Hardware
- List of Gaskets
Problem Synopsis:
- Products often require to be assembled in shop, disassembled and then assembled on site
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Requires manual effort to generate multiple lists that are required for various purposes like material procurement, assembly and dispatch. This often leads to:
- Repetition of work
- Chances of Error
- Confusion in manufacturing / procurement in case of improper reports
- Increased Cost and Time
AssemblyDoctor solution:
AssemblyDoctor allows creation of a top level bill of material with assembly and disassembly rules, leading to:
- Consistent documentation with same item numbering appearing in all reports
- Rules-driven assembly and packing material generation
- Shipment ready packing lists with identification numbering and packing materials
- Procurement and production ready bill of material summary reports
Rule Definition
Part Definition
AssemblyDoctor allows creation of a top level bill of material with assembly and disassembly rules, leading to:
- Maintain standard packing parts list.
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Built in part classes defined for
- Gaskets – Rectangular, Round and Drawing Based
- Orings and Washers
- Blanking Plates
- Plugs and Caps
- Acrylic Sheets
- Labels and other Packing Material
Assembly Definition
- Define definition code and name, to be used by a top level assembly item
- Define Rules for assembly, transport and erection in terms of a simple formula language
Excel - like Formula Language
- Familiar Excel functions like for Engineering, information, logical, lookup, math, date and time, text and data
Easy-to-use Graphical User Interface
- Familiar and easily navigable user interface for rule definition and execution
- Formula Builder feature with syntax highlighting and test formula facility
Rule Types Overview
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Parameter
- Define a parameter and its formula
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Child
- Call another assembly definition into a parent definition.
- Enables working in context of unit assembly definitions in a “building block” approach.
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Part
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Part Types:
- Standard part from the parts list
- Hardware sets
- Disassembly part
- Special arrangement for pipeline nuts, bolts and gaskets
Top Level Assembly Items
- Name and Quantity
- Quantity of sub – items (such as pipe pieces in a pipeline)
- Case no. level
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Case Behaviour:
- Can be fit in the same case
- Needs a new case for the main item and all sub items
- Needs a new case for individual sub-items
- Parent Assembly Item and whether Detached or Attached to the Parent
- Assembly Definition code to use for generating assembly items
Outputs
Printable Reports
- Reports have separate columns for quantity required in assembly, transport and erection
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List of Assembly Materials
- Gaskets
- Orings and Teflon Washers
- Acrylic Sheets
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List of Hardware
- Sets with main element and plain washer / full nut / thin nut / spring washer
- Summary Report with inventory item codes auto computation
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Packing List
- Shipment Case wise BOM
- Each item cross linked with Identification list no.